Molded Battery Insulators

Protection of batteries exposed to engine compartment thermal environment has been successfully treated using MAP’s fiberglass or polyester insulators.

Important criteria encompassing critical handling concerns, minimum installation time, securing the insulator, provision for inspection and removing, packaging technique and product longevity are all addressed by MAP’s engineering service group.

From thermal solution - to design stages - to production (including supplied drawing), MAP sales and engineering group stand ready to service your needs and solve your high temperature battery concerns.

Typical Construction:
Type 1:
Molded fiberglass with water resistant polyester facing applied to outer surface
Type 2:
Molded polyester fiber with water resistant polyester facing applied to outer surface
Description/Construction T (120 min @ 230ºF) of test specimen

Fiberglass Construction:
6 mm Nominal Thickness
60g/m² Polyester Facing
410g/m² Molded Fiberglass
60g/m² Polyester Facing
 

 

 

15 min: 145ºF
30 min: 146ºF
45 min: 147ºF
60 min: 148ºF
75 min: 148ºF
90 min: 149ºF
105 min: 150ºF
120 min: 153ºF

Passes automotive flame retardant specifications
“Living-Hinge” design
Snap fit integrity
Impact resistant
Highly resistant to heat distortion
Chemically resistant
Oxidative stable
Thermally efficient
 
k factor (thermal conductivity) = 0.033 W/m. ºC
                @ 70º F Mean Temp. = 0.23 Btu-in / HR FT² ºF
 

Polyester Construction:
6 mm Nominal Thickness
60g/m² Polyester Facing
260g/m² Molded MAP polyester
60g/m² Polyester Facing
15 min: 101ºF
30 min: 101ºF
45 min: 102ºF
60 min: 103ºF
75 min: 108ºF
90 min: 115ºF
105 min: 116ºF
120 min: 118ºF
 
   

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Phone: 610-253-7135 | Fax: 610-253-1664 | Email:
information@map-easton.com